
Environment-friendly Waste Tire Shredding & Grinding Production Line New Generation Full-set Waste Tire Recycling Processing Line
Turnkey Modular Solution for Continuous Rubber Powder Production
Suitable for passenger car tires and truck tires recycling, producing standard rubber granules and fine rubber powder, fully compliant with global environmental standards.
Waste Tire Recycling Industry Market Background & Development Prospects
A huge number of waste tires are produced globally every year. Discarded tires are difficult to degrade after long-term accumulation, forming highly harmful "black pollution" that seriously damages land and ecological environments. In recent years, countries around the world have continuously tightened solid waste environmental supervision policies. Strict supervision and penalty mechanisms have been introduced for extensive waste tire disposal methods such as open-air stacking, simple incineration and unstandardized landfilling. A large number of small and medium-sized tire recycling factories are facing rectification and shutdown risks, and the industry is in urgent need of standardized and compliant harmless processing equipment solutions.

While environmental policies are becoming stricter, the market gap for recycled rubber raw materials continues to expand. Industries including plastic sports venues, road modified asphalt projects, building rubber waterproof materials and industrial shock-absorbing rubber products have witnessed a year-on-year increase in demand for high-quality rubber granules and fine rubber powder. High-quality recycled rubber raw materials are in long short supply, featuring stable sales channels and sufficient profit margins in the market.

Most solid waste investors are currently in a dilemma. Traditional old-fashioned equipment fails environmental inspection due to excessive dust emission, suffers from frequent shutdowns caused by poor stability, produces low-purity finished products with low market value, and adopts rigid production line layout that cannot be expanded flexibly. The market is severely lacking a standardized complete recycling production line with environmental compliance, stable operation, low maintenance cost and flexible production capacity.

Based on practical tire recycling project experience in dozens of countries worldwide, and combined with regional environmental protection standards, factory conditions and production capacity requirements, our company has completed multiple rounds of process iteration, structural optimization and field commissioning. We officially launch the new-generation environment-friendly waste tire crushing and grinding complete production line. This equipment solves the common defects of traditional recycling equipment in a targeted manner, providing standardized, compliant and high-return turnkey overall solutions for global small, medium and large-scale recycled rubber projects.

Main Pain Points of Conventional Production Lines
*Open production structure leads to dust pollution, hard to pass local environmental inspection
*Excessive temperature rise during crushing destroys rubber performance and reduces product value
*Integrated fixed structure, unable to expand production capacity flexibly
*Short service life of wear-resistant parts, frequent shutdown for maintenance
*Insufficient separation of steel wire and fiber, low purity of finished rubber materials
*Poor coordination between separate machines purchased from different suppliers




Product Overview
This fully automatic continuous production line realizes complete processing of waste car tires and truck tires, including bead cutting, primary shredding, steel separation, secondary crushing, fiber removal, fine grinding and material classification. Clients can adjust the configuration to produce 3–10mm rubber granules and 20–80mesh fine rubber powder. Equipped with enclosed negative-pressure dust removal system to meet international emission standards. The modular design facilitates transportation, installation and later capacity expansion, ideal for small factories and large-scale solid waste recycling parks.
Four Core Upgrade Advantages
Integrated enclosed dust removal system for environmental compliance Negative pressure dust collection avoids dust leakage, simplifying environmental assessment for your factory.
Ambient-temperature physical crushing technology Controlled processing temperature prevents thermal aging of rubber, maintaining good elasticity of finished materials for high-end downstream applications.
Flexible modular combination Investors can purchase basic units first and add grinding modules later according to business development, lowering initial investment threshold.
Upgraded wear-resistant key components High-alloy cutting blades and rollers support long-time continuous operation. Standardized spare parts ensure convenient global supply.

| model | XKP400 | XKP450 | XKP560 | XKP610/800 | XKP610/1000 | XKP710 |
| front roller(mm) | 400 | 450 | 560 | 510 | 560 | 660 |
| rear roller(mm) | 400 | 450 | 510 | 610 | 610 | 710 |
| roll length((mm) | 600 | 800 | 800 | 800 | 1000 | 1000 |
| rollers speed ratio | 1:1.38 | 1:1.43 | 1:1.38 | 1:2 | 1:1.9 | 1:1.85 |
| front roll linear speed(m/min) | 22.29 | 24.38 | 22.68 | 23.79 | 24.72 | 29.99 |
| max gap(mm) | 10 | 10 | 16 | 16 | 16 | 12 |
| sliding/rolling bearing | sliding bearing | optional | optional | optional | rolling beraing | rolling bearing |
| capacity(kg/h)/0.5-5mm | 200-500 | 300-700 | 500-800 | 600-1200 | 1000-2000 | 1500-2500 |
| motor power(kw) | 45 | 75 | 90 | 132 | 185 | 250 |
| weight(kg) | 7500 | 11500 | 17000 | 17500 | 19500 | 27500 |
| size(mm) | 3920*1850*1720 | 5060*1930*1550 | 5620*2260*1900 | 5739*2270*1560 | 5899*2270*1560 | 6230*2438*1840 |
Main Unit Composition of the Production Line
One-stop Project Service
• Free factory layout design • Equipment drawings & operation manuals (multilingual version available) • Remote installation guidance & operator training • Overseas engineer commissioning upon request • Fast supply of spare parts • Reference for production income calculation Disclaimer: Profit is affected by local raw material price, electricity cost and finished product price. The data is for reference only.
Global After-sales Support
We have multilingual sales & technical staff for different regions. Familiar with import customs documents and regional environmental policies to provide comprehensive support for overseas clients.

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ABOUT US: Xinxiang Xinyutian Rubber&Plastic Machinery Co.,LTD
Xinxiang Xinyutian Rubber&Plastic Machinery Co.,Itd is a famous domestic high-techenterprise engaged into professional research&development, production&sales for complete waste tyre making rubber powder production lines , tyre rubber granules making line, waste tyre recycling processing equipment.All equipment adopt the normal treatment process,and fully meet the requirements of environmental protection.we were founded in 2005,located in xinpu road, Hongqi industrial zone,Xinxiang city,Henan province.We have a number of engineering and technical personnels engaged in researching and developing rubber machinery,who can provide fully service from designing and building factory to actual running the project.So far, the annual output of ten thousand tons of rubber powder production line and tyre rubber particles making line have been sold all over the country,Our international trading department established in 2010,which has sold Xinyutian equipment nearly more than 50 countries and regions in the world.

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