Tire Crusher For Rubber Granules

Product overview:

 

The rubber powder production line adopts automatic production, which is composed of rubber breaker, conveyor,screening, magnetic separator and other equipment, which is used to crush and grind the rubber block after tire pre-treatment to rubber powder/particles, and at the same time remove fine steel wires.

 

Selected high-quality materials upgraded production processes crafted with dedication and strictly control quality.

 

 

Core Product Advantages:
1.Automated Continuous Production, Saving Labor Costs
Equipped with a centralized electrical control console, the entire production line enables prolonged, continuous operation, requiring minimal personnel for raw material feeding and finished product collection. Conveyor speeds and equipment start/stop functions are centrally controlled; the system is easy to operate, requiring only simple training for proficiency.

 

2.Multi-Stage Impurity Removal, Consistent Product Purity
Utilizes a graded, multi-stage magnetic separation layout to thoroughly extract fine steel wire fragments released during grinding. This overcomes the limitations of single-stage magnetic separation, ensuring metal impurity levels in the rubber powder meet raw material standards across various downstream industries.

 

3.Adjustable Product Specifications, Broad Market Applicability
By adjusting the main unit's roll gap and swapping screens of different specifications, the system flexibly produces various rubber granules and rubber powders of different mesh sizes. The products serve diverse sectors, including synthetic running tracks, modified asphalt, waterproof membranes, reclaimed rubber products, and shock-absorbing materials.

 

4.Ambient-Temperature Physical Processing: Eco-Friendly and Energy-Efficient
Employs an ambient-temperature mechanical grinding process throughout, generating no wastewater or toxic emissions. It offers significant energy savings compared to cryogenic grinding processes. Integrated dust removal systems control emissions, making it easier to comply with local environmental regulations.

 

5.Durable, Low-Maintenance Main Unit for Stable, Long-Term Operation
The crushing rolls offer two proven wear-resistant options, allowing customers to choose based on raw material characteristics. Key drive components, protection systems, and automatic lubrication designs work in tandem to extend the service life of wear parts. The equipment layout includes dedicated maintenance space, facilitating routine servicing and parts replacement, thereby reducing long-term operating costs.

 

6.Flexible, Customized Solutions
Solutions are tailored to the customer's facility dimensions, target production capacity, and raw material types-ranging from standard complete production lines to customized layouts-making them suitable for everything from small processing plants to large-scale resource recycling projects.

 

 

 

Product parameters of the core equipment--crusher:

model	XKP400	XKP450	XKP560	XKP610/800	XKP610/1000	XKP710
front roller(mm)	400	450	560	510	560	660
rear roller(mm)	400	450	510	610	610	710
roll length((mm)	600	800	800	800	1000	1000
rollers speed ratio	1:1.38	1:1.43	1:1.38	1:2	1:1.9	1:1.85
front roll linear speed(m/min)	22.29	24.38	22.68	23.79	24.72	29.99
max gap(mm)	10	10	16	16	16	12
sliding/rolling bearing	sliding bearing	optional	optional	optional	rolling beraing	rolling bearing
capacity(kg/h)/0.5-5mm	200-500	300-700	500-800	600-1200	1000-2000	1500-2500
motor power(kw)	45	75	90	132	185	250
weight(kg)	7500	11500	17000	17500	19500	27500
size(mm)	3920*1850*1720	5060*1930*1550	5620*2260*1900	5739*2270*1560	5899*2270*1560	6230*2438*1840

 

 

 

Application Areas for Finished Products
The high-purity rubber granules and rubber powder produced by the line have a wide range of applications, including synthetic sports surfaces, rubber safety mats, and elastic flooring tiles; road asphalt modification and architectural waterproofing materials; reclaimed rubber, waterstops, and various rubber-plastic products; as well as anti-corrosion fillers, industrial vibration-damping components, and composite rubber-plastic raw materials. 

 

 

 

ABOUT US: Xinxiang Xinyutian Rubber&Plastic Machinery Co.,LTD

Xinxiang Xinyutian Rubber&Plastic Machinery Co.,Itd is a famous domestic high-techenterprise engaged into professional research&development, production&sales for complete waste tyre making rubber powder production lines , tyre rubber granules making line, waste tyre recycling processing equipment.All equipment adopt the normal treatment process,and fully meet the requirements of environmental protection.we were founded in 2005,located in xinpu road, Hongqi industrial zone,Xinxiang city,Henan province.We have a number of engineering and technical personnels engaged in researching and developing rubber machinery,who can provide fully service from designing and building factory to actual running the project.So far, the annual output of ten thousand tons of rubber powder production line and tyre rubber particles making line have been sold all over the country,Our international trading department established in 2010,which has sold Xinyutian equipment nearly more than 50 countries and regions in the world.

 

 

WORKSHOP

 

CUSTOMER PHOTOS

 

 

PCKING AND SHIPPING

 

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