1. Introduction of fully automatic waste tire rubber powder production line
Automatic waste tire rubber powder equipment is the waste tire, waste rubber treatment into rubber powder, and one-time contained in the tire three materials: rubber, steel wire, fiber separation, used to make all kinds of rubber products, in order to achieve waste recycling.
The automatic waste tire rubber powder production line is composed of waste tire decomposition equipment -- tire bilateral cutting machine, steel ring separator, rubber grinder and grinding machine group -- rubber breaker, main conveyor, main vibrating screen, magnetic separation equipment, etc.
Firstly, the tire is decomposed into rubber blocks through the pretreatment of the waste tire; then the grinding machine XKP400 / 450 / 610; and then the main conveyor through the main vibration screen, the magnetic separation equipment, pure rubber powder (optional), the rubber powder is returned to the main conveyor. This physical method is advanced, no chemical raw materials, no waste gas, no waste water, low operating cost.
2. List of related equipment
|
device name |
explain |
|
1. Tire preconditioning equipment |
|
|
Tire bilateral cutter |
The fetal crown was separated on the same fetal side |
|
Steel coil separator |
Remove the entire wire ring from the tire inner opening |
|
Rubber crushing production line |
Cash the broken tire into rubber blocks |
|
2. Mill machine set |
|
|
Rubber breaker XKP-400 / 450 / 610 |
The rubber pieces are crushed and ground |
|
Main vibration screen |
Material screening |
|
main conveyor |
Rubber powder, rubber block circulation delivery |
|
Magnetic selection system |
Remove the capillary wire from the material |
|
Fiber treatment equipment |
Remove the fiber |
3. Brief introduction of single machine
Tire bilateral cutting machine: used for waste tire disassembly, can quickly decompose the tire into two tire side and one tire top of the professional equipment. This machine is mainly composed of the frame, double knife cutting part, tire locking part, hydraulic or pneumatic lifting part, and centralized electrical control part. High production efficiency; reduce labor intensity; low use power.
|
model |
power (kw) |
range of work (mm) |
output (PCS/h) |
weight (kg) |
size (mm) |
|
SQB380Y |
9.5 |
825-1200 |
40-60 |
1300 |
2080*890*1520 |
Steel ring separator: this machine can handle the tire side and inner port, and remove all the internal wire. Put the inner mouth of the tire into the guide groove, run through two rolls opposite, and separate the outer steel wire coated rubber from the steel wire.
|
model |
power (kw) |
range of work (mm) |
output (kg/h) |
weight (kg) |
size (mm) |
|
GF240 |
15.75 |
750-1200 |
1 |
1500 |
1560*1100*1450 |
Rubber grinder: is a room temperature waste rubber, waste tires and other crushing into rubber block equipment, can be used to crush the wire ring and meet the feed specifications of various tire products and rubber products.
|
model |
handling capacity (t/h) |
Feed specifications (mm) |
Discharge specifications (mm) |
main shaft speed |
power (kw) |
weight (kg) |
size (mm) |
|
EPJ1000 |
0.8-3 |
≤1200 |
60*80 |
10 |
30*2 |
6500 |
4040*1660*2720 |
|
EPJ1300 |
2-5 |
≤1200 |
60*80 |
10 |
45*2 |
9000 |
4340*1660*2720 |
rubber breaker
(1) Overview: mainly used for crushing and grinding of rubber blocks. The roller material is alloy cold hard cast steel, cast steel roller working surface and surfacing hard alloy material with shaft diameter, working surface and shaft diameter through grinding processing, with high hardness and wear resistance.
(2) Composition: base, frame, front and rear rollers, transmission gear, reducer, adjustment equipment, roll temperature regulating device, safety switch and electrical control system.
(3) The distance adjustment device is a side vertical worm worm adjustment, with labor-saving operation and beautiful style.
(4) The roller temperature regulating device can pass the cooling water to the roller to adjust the surface temperature of the roller to meet the requirements of the process.
(5) Safety protection device:
a. Motor overload protection;
b. Roller safety insurance device: when the working pressure of the equipment instantly exceeds the load, the safety insurance plays a role, so as to protect the roller and other main parts to make the machine run more reliable and reduce the maintenance cost.
(6) Equipment parameters
|
model |
XKP400 |
XKP450 |
XKP610/800 |
XKP610/1000 |
|
Front roll diameter (mm) |
400 |
450 |
510 |
560 |
|
Rear roller diameter (mm) |
400 |
450 |
610 |
610 |
|
Roller Length (mm) |
600 |
800 |
800 |
1000 |
|
Roller speed ratio |
1：1.38 |
1：1.43 |
1：2 |
1：1.9 |
|
Front roller line speed (m / min) |
22.29 |
24.38 |
23.79 |
24.72 |
|
roll spacing (mm) |
10 |
10 |
16 |
16 |
|
Slide / rolling bearing |
sleeve bearing |
selectable |
selectable |
antifriction bearing |
|
output (kg/h) |
200-500 |
300-700 |
600-1200 |
1000-2000 |
|
power (kw) |
45 |
75 |
132 |
185 |
|
weight (kg) |
7500 |
11500 |
17500 |
19500 |
|
size (mm) |
3920*1850*1720 |
5060*1930*1550 |
5739*2270*1560 |
5899*2270*1560 |
(7) Our strengths
Main vibration screen
|
model |
power (kw) |
size (mm) |
function |
|
SF4800 |
7.5 |
6850*1010*400 |
Material screening |
main conveyor
|
model |
power (kw) |
size (mm) |
function |
|
SSD7480 |
2.2 |
7480*820*680 |
Rubber powder, rubber block circulation delivery |
Magnetic separation system: used to separate the capillary wire in rubber powder and make pure rubber powder.
Note: Fiber processing equipment can be purchased according to customer needs
Fiber processing equipment: adjustable air separator is the use of different suspension air velocity, for mixture, due to the density of the material, the material inherent suspension air velocity difference, for the same material, different particle size has different suspension air velocity, therefore, by adjusting the Angle of the blade plate, change the body internal circulation air velocity to achieve high precision separation effect.
|
model |
Processing scope |
Separation accuracy |
output (kg/h) |
power (kw) |
size (mm) |
|
KF1200 |
18-20 mesh powder |
＞85% |
800 |
5.5+1.5 |
1510*1510*3900 |
XYT can also customize the waste tire rubber powder production line for customers according to the different requirements of rubber powder production and mesh number.
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